Brake Diski Production Line

Brake disc ndi gawo lalikulu la braking system.Zomwe zimakangana pama discs ndizomwe zimapangitsa kuti pakhale ma braking.Galimoto ikamagwiritsa ntchito braking force, kutentha kwa disc kumakwera.Izi zimapangitsa kuti zinthu zoyambana zikhale 'cone' chifukwa cha kupsinjika kwa kutentha.Disc axial deflection imasiyanasiyana malinga ndi utali wakunja ndi mkati.Kuwonongeka kosawonongeka kapena koipitsidwa kumachepetsa magwiridwe antchito ndikupangitsa phokoso.

Njira zingapo zimagwiritsidwa ntchito popanga ma disc.Popanga ma brake disc, ukadaulo wa "lost-core" umagwiritsidwa ntchito kutanthauzira geometry yozizirira.Izi zimateteza mpweya ku kutentha kwambiri, zomwe zingawononge.Mu sitepe yotsatira, mpheteyo imawumbidwa pogwiritsa ntchito zigawo zosiyanasiyana za ulusi ndi zigawo zokangana panja pake.Njira yomaliza yopangira makina imafuna ukadaulo wapamwamba komanso zida za diamondi chifukwa cha kuuma kwa zinthuzo.

Njira yoponya chimbale cha brake imaphatikizapo magawo angapo.Choyamba, nkhungu imayang'aniridwa ndipo wothamanga yemwe amaikidwa mu bokosi lapamwamba amagwirizanitsa ndi bokosi lapansi.Kenako, choboola chapakati chimapangidwa mu chimbale cha brake.Izi zikapangidwa, kuponya kumachitika m'bokosi lapamwamba.Wothamanga wolumikizidwa ku bokosi lapamwamba adzakwera kuti apange hub ndi mphete yotsutsana.Wothamanga atapangidwa, diski ya brake idzaponyedwa.

Njirayi imaphatikizapo kukonzekera nkhungu za aluminiyamu zomwe zimakhala zamtundu wa brake disc.Aluminium cores amalowetsedwa mu mipata iyi.Iyi ndi njira yozizira yomwe imathandiza kupewa kutentha kwa disc.Zimalepheretsanso disc kuti isagwedezeke.ASK Chemicals ikugwira ntchito ndi oyambitsa kukonza makina ake a INOTEC ™ inorganic core binder kuti apange chimbale chokhala ndi zinthu zoyenera.

Kuyang'ana mozama kumafunika kuti muwone ngati zida zotsutsana zikukhudzana ndi rotor.Ma discs amawonongeka chifukwa cha zovuta za geometric za zinthu zomwe zimagundana.Zomwe zimagundana sizingalumikizane kwathunthu ndi chimbale cha brake chifukwa chazovuta izi.Kuti mudziwe bwino momwe ma diski amabowo amalumikizirana ndi rotor, ndikofunikira kuyeza kuchuluka kwa zogona komanso kuchuluka kwa mikangano pakati pa diski ndi rotor.

Kapangidwe kazinthu za friction kumakhudza kwambiri magwiridwe antchito a disc.Kupatuka kwamphamvu kuchokera ku A-graphite yomwe mukufuna, kapena D-graphite, kumapangitsa kuti pakhale kusauka kwa tribological komanso kuchuluka kwamafuta.Zonse ziwiri za D-graphite ndi undercooled graphite ndizosavomerezeka.Kuphatikiza apo, chimbale chokhala ndi gawo lalikulu la D-graphite sichoyenera.Zinthu zotsutsana ziyenera kupangidwa mosamala kwambiri komanso molondola.

Mavalidwe opangidwa ndi mikangano ndi njira yovuta.Kuphatikiza pa kuvala koyambitsa mikangano, kutentha ndi ntchito zogwirira ntchito zimathandizira kuti ntchitoyi ichitike.Kukwera kwa zinthu zoyambitsa mikangano, m'pamenenso ma brake pad amavala kwambiri.Panthawi yoyendetsa mabuleki, zinthu zoyambitsa mikangano zimapanga matupi achitatu (otchedwa "matupi achitatu") omwe amalima pad ndi rotor pamwamba.Tinthu ting’onoting’ono timeneti timapanga iron oxide.Izi zimawononga ma brake pad ndi malo ozungulira.